Welcome to solarboilerusa.com
From Boiler Rooms to Solar Frontiers
The Cool Heat Evolution
Founded in 2007 in Denver, Colorado, Cool Heat Mechanical Systems, LLC has evolved from a full-service HVAC and boiler contractor into an inventive solar thermal energy company. This transformation reflects our commitment to innovation and sustainability, leveraging our extensive mechanical expertise to develop products for the solar thermal industry. Our journey in solar thermal began in 2013, culminating with the development of the Heat Locker® - an advanced solar thermal pump station. Our Heat Locker® essentially functions as a solar boiler, achieving and maintaining 185°F using only solar thermal energy. This groundbreaking solution stems from our innovation, rooted in a true understanding of mechanical systems, boiler technology and thermal dynamics. The Heat Locker® matches a conventional heating boilers performance while harnessing only the sun's renewable energy.
We think that makes it Cool Heat!
Trailblazing Solar Thermal: Save the burn!
Rebranded in 2021, Solar Boiler, LLC embodies a vision that harmonizes traditional energy sources with cutting-edge solar thermal solutions. This transformation symbolizes our drive to bridge the gap between fossil fuels and renewable technologies, paving the way for a more sustainable future. Our mission, "saving the burn for the next generations," drives us to integrate solar thermal technology with existing mechanical systems and infrastructures, positioning us as leaders of a sustainable energy market. As global awareness grows and the demand for eco-friendly energy solutions surges, Solar Boiler, LLC continues to push the boundaries of innovation. Through our groundbreaking products and services, we're not just meeting the current needs of the market; we're actively shaping the future of energy production and consumption. Our work demonstrates that solar thermal energy is far more than a viable alternative – it's an essential component of our energy future while preserving a strong energy economy!
Solar boiler, LLC
About
Solar Boiler, LLC is located in Denver, CO. and is the inventor and manufacture of the Heat Locker®, a smart solar thermal pump station. We are also an authorized distributor of solar thermal evacuated tube collectors. Through our thoughtful design, which includes advanced temperature controls, the Heat Locker® smart pump station is engineered to work seamlessly with pressurized solar thermal collectors, ensuring no downtime during rapid solar gain. Our proven Heat locker® maximizes solar thermal energy utilization by enhancing total heat gain hours while prioritizing system safety, longevity and reliability. This efficient design allows us to harness and put to work more of the sun's energy. Through the use of this unique renewable energy, we can reduce the outside energy needed from other means such as fossil fuels. We can then save these other energy sources for future generations while preserving the planet we all call home! Our solar thermal systems produce heat energy for hot water, space heating, pool/spa heating, process heating, or any application where heat energy can be capitalized upon and put to work to meet our energy demands. Through our 25-plus years of boiler and HVAC experience and design expertise, we understand the dynamics involved and the requirements needed for the Heat Locker ® to work and perform. We also implement energy-efficient mechanical systems to work alongside the Heat Locker ® when enough solar gain is not available to keep up with demand.
Too bad the sun doesn't shine 24 hours a day!
Despite this shift in focus, Solar Boiler, LLC has maintained its roots in traditional mechanical systems. The company continues to lend its mechanical skills and knowledge to the Denver steam, hot water boiler, and HVAC industries. This dual approach allows Solar Boiler, LLC to offer comprehensive solutions between conventional heating and the ever-immerging solar thermal energy technology. By maintaining expertise in both areas, Solar Boiler, LLC is uniquely positioned to serve a wide range of client needs in the ever-evolving energy landscape.
Our Services
Solar Thermal Design and Commissioning Services
- Specializing in residential and supporting off-grid communities
- Complete solar thermal and mechanical system solutions
- Heat Locker ® integration as the core component
Renewable Energy Access
- Simplified solar thermal solutions for all industries
- Making solar technology accessible and practical
Mechanical Design and Service
- Comprehensive solutions for the mechanical industry
- Integration of solar thermal with modern mechanical equipment
- Energy consumption reduction up to 85%
Energy Efficiency Consulting
- Holistic approach to maximizing energy efficiency
- Environmental impact reduction strategies
Denver-Specific Services
- Services for Denver steam and hot water boiler systems
- Catering to both residential and commercial markets
Heating Technology Expertise
- Traditional heating system maintenance and repair
- Cutting-edge solar thermal system design and commissioning
- Tailored solutions for diverse heating needs
Support and Components
- We provide all the components for a functional solar thermal system
- Ongoing support for installed systems including the Heat Locker
Products
Solar Boiler, LLC offers a wide range of high-quality heating and energy products, from basic solutions to advanced systems. Our lineup includes our innovative Heat Locker ® solar thermal pump station, alongside products from industry-leading manufacturers such as Triangle Tube, Dunkirk, Allied Boilers, Raypak, Burnham, Weil-McLain, Buderus, Peerless, Ajax, Lochinvar, AO Smith, Viessmann, Laars, NTI, Crown Boiler, Taco, Grundfos, including Honeywell and many more. This diverse selection ensures we can meet any residential or commercial heating need, combining cutting-edge solar thermal technology with reliable traditional systems. By partnering with top brands, we provide our clients access to the most efficient and dependable products on the market, suitable for also all projects of any scale or complexity.
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We're building something amazing!
Introducing The Heat Locker®
The Heat Locker ® Solar Boiler LLC's smart solar thermal pump station revolutionizes solar energy utilization. While we can't control the sun, the Heat Locker ® offers unprecedented control over the heat it generates. Our Thermal Director System (TDS) optimizes energy collection, storage, and distribution.
The Heat LockeR®: ADVANCING Solar Thermal Technology
What is Solar Thermal Energy
Solar thermal energy is a form of energy and a technology that converts solar radiant energy into heat energy. The efficiency and value of solar thermal systems are often measured by the temperature they can achieve - the higher the gained heat temperature, the higher the quality of the thermal energy collected.
The Bennifts of Solar Thermal Energy
Types of solar thermal energy systems
Solar thermal systems are diverse and widely used globally, categorized by heat value (low, medium, and high) and operational type. Most are designed for heat production, with some used for electrical generation. Low-temperature systems typically use solar collectors and heat transfer fluids, while medium and high-temperature systems, known as concentrating solar thermal systems, produce steam for turbine generators. Low-temperature systems are further classified into passive and active types, operating either in a pressurized state (closed-loop) or as (open loop) drain-back system. Pressurized systems maintain constant pressure, offering more benefits and reliability compared to drain-back systems, which operate only when solar heat is both available and needed.
The Heat Locker ®, developed by Solar Boiler, LLC, operates on pressurized system principles, capitalizing on the advantages of this design. It is specifically engineered for pressurized applications and is not intended for use in drain-back or concentrating system configurations. This focus on pressurized systems allows the Heat Locker® to provide reliable and efficient solar thermal energy capture and utilization, addressing the limitations associated with drain-back systems while offering a robust solution for low-temperature solar thermal applications.
GET READY TO EXPLORE WITH SOLAR BOILER, LLC
Solar Thermal Energy: A History of Innovation and Resilience
Solar thermal energy's history showcases human ingenuity by harnessing the sun's power. It began in 1891 with Clarence Kemp's Climax Solar-Water Heater, gaining rapid adoption in the sun-rich areas of California. By 1941, 60,000 installations were in place, demonstrating its potential and public acceptance. However, World War II's copper restrictions highlighted the industry's vulnerability to external factors.
The 1970s oil crises revived interest in solar thermal energy. President Carter championed renewable energy, installing solar panels on the White House and implementing supportive policies. Despite a market decline in the 1980s due to policy rollbacks, this era inspired future innovators.
Today, solar thermal energy is poised for a transformative revival. Companies like Solar Boiler, LLC are developing advanced systems such as the Heat Locker®, representing significant improvements in efficiency and integration. The future of solar thermal lies in its synergy with other renewable technologies and smart energy systems, offering a proven solution for decarbonizing heating and cooling. As energy storage technologies advance, solar thermal applications are expanding. The industry's future success depends on continued innovation, integration with existing infrastructure, and articulating its value in a changing energy landscape. Solar thermal energy, with its rich history and promising future, is crucial in creating a sustainable, resilient energy ecosystem for future generations to come.
Pressurized Low temperature Solar Thermal System
How Low Temperature Soar Thermal Works
Solar thermal systems differ fundamentally from photovoltaic (PV) systems by converting solar radiation into heat energy rather than into electricity. These systems primarily consist of four key components: solar collectors to gather energy, a pump for fluid circulation, a storage tank, and heat transfer fluid to transport energy. The process begins with solar collectors converting solar radiation into heat, which is then absorbed by the heat transfer fluid. Through indirect heat exchange, this heated fluid transfers its energy to water, which is then stored or made available for immediate use. Solar thermal energy has diverse applications, including domestic hot water production, space heating, swimming pool and spa heating, and even some industrial and process heat applications. This versatile technology harnesses the sun's energy efficiently for various thermal needs, limited only by the availability of sunlight.
Discover the Magic of The Heat Locker®
How The Heat Locker® Works
The Heat Locker® smart solar pump station is an innovative mechanical device designed to maximize the efficiency and longevity of the solar energy collection process. It functions by controlling heat through our specifically designed TDS system (Thermal Director System). By circulating the heat transfer fluid between collectors and storage tanks, the TDS carefully monitors and controls the solar thermal heat gain. Key features and benefits include:
- Temperature Control: The system maintains a max operating temperature
- Steam Prevention: By avoiding steam formation, the Heat Locker ® preserves the integrity of the heat transfer fluid, maintaining its optimal freezing and boiling points.
- System Longevity: Preventing fluid degradation reduces acidity, extending the system's lifespan and minimizing required maintenance.
- Continuous Operation: The design eliminates unnecessary downtime, ensuring no valuable solar gain hours are lost and effectively slowing the burn of fossil fuel energy.
- UL-listed TDS (Thermal Director System): Solar energy is effectively collected, controlled, and then transferred to storage tanks.
- The Heat Locker® actively optimizes solar energy collection, storage, and distribution, maximizing overall safety, efficiency and reliability.
- Versatile Applications: The captured thermal energy can be used for domestic hot water, space heating, pool heating, process heating, and industrial applications.
The Heat Locker® ensures consistent, efficient, and reliable solar thermal energy utilization.
Plug-n-play design.
The Heat Locker's ® plug-and-play design features:
- Easy collector connection via pre-installed stainless steel line set
- Ready-to-connect copper pipe and brass stubs for tanks and components
- UL-listed TDS internal controls for high-temperature operation and reliability
- Standard US -115-volt plug-in with emergency shut-off switch
This design simplifies installation, ensures safety, and maintains consistent performance. It improves the system's longevity by providing a 20-year service life.
Heat Locker® Features a RESOL controller
The Heat Locker ® includes the RESOL BS series controller, offering:
- Versatility for various solar thermal designs
- Intuitive setup and operation menu
- Clear system status display
- Expandability for auxiliary pumps and controls
- Reliability from a solar thermal industry proven leader...RESOL
This advanced controller ensures efficient, user-friendly, and adaptable solar management.
Integrated Wilo pump and manifold, complete with PRV and T&P gauges.
The Heat Locker ® leverages a standard RESOL pump station, innovating beyond basic functionality to a clearly versatile advanced solar pump station:
- Enhanced Control: Unlike standard pump stations that merely move heat, the Heat Locker ® actively controls heat gain through our Thermodynamic Director
- Improved Performance: This unique operation allows for increased possibilities and performance in solar thermal systems.
- Plug-and-Play Design: Incorporates proven system controls, RESOL manifold, and WILO pump for efficient and effective operation.
- Safety and Serviceability: The RESOL supply/return manifold includes necessary safety components and offers easy system maintenance and heat transfer fluid filling.
- Reliability: Utilizes trusted components from industry leaders like RESOL and WILO.
This combination of standard, reliable components with our innovative TDC control mechanisms sets the Heat Locker® apart, offering enhanced performance and safety in solar thermal applications never seen before!
The Heat Locker® Advantage: Beyond Standard Pump Stations
The Heat Locker ® outperforms standard pump stations by:
- Our proprietary TDS (Thermal Director System) intelligently controls the heat generated. The Heat Locker ® surpasses traditional systems that merely circulate fluid.
- Boiler-Like Operation: The system functions similarly to a conventional hot water boiler but uses only solar energy as its fuel/energy source.
- Operating effectively at high temperatures; system protection in low temperatures
- Preventing steam formation in the system including ice formation in cold climates
- Maintaining continuous operation during solar peak periods; no downtime.
- Protecting components and fluid from overheating damage; acidic or ineffective
- Maximizing energy capture and system utilization
- Ensuring safe operation at all times
These features result in superior efficiency, reliability, and safety compared to standard solar thermal systems. Boom!! Finally, a solution for the solar thermal market and a testament to the sun's power and capabilities.
The Heat Locker® Internet Gateway
For real-time monitoring of energy production and system statistics. Using the Datalog & VBus accessory, KM2 communication module, it connects securely to the portal. This allows remote performance tracking and system troubleshooting, enhancing the client experience.
Types of low temperature solar thermal collectors
What Are Evacuated Tube Solar Collectors?
What Are Evacuated Tube Solar Collectors?
What Are Evacuated Tube Solar Collectors?
Evacuated tube solar collectors represent advanced renewable energy technology. Constructed with two layers of high-strength glass separated by a vacuum, they provide exceptional insulation. This design prevents convection heat loss, trapping energy within collector pipes and maintaining efficiency even in freezing temperatures.
Their unique structure makes evacuated tube collectors more efficient than other solar thermal technologies across various climates and conditions. This versatility positions them as a superior choice for solar thermal energy collection in a wide range of applications and geographical locations.
How the Evacuated Tube Works
What Are Evacuated Tube Solar Collectors?
What Are Evacuated Tube Solar Collectors?
Evacuated tube solar collectors maximize heat capture and retention through a innovative design. Each tube consists of two glass layers separated by a vacuum, providing excellent insulation. The inner tube's selective coating absorbs solar radiation, while a copper pipe with heat transfer fluid runs through its center. As the fluid heats, it circulates to transfer heat to storage or use. This vacuum-insulated design maintains high efficiency even in cold or cloudy conditions, minimizing heat loss. Consequently, evacuated tube collectors offer superior performance across diverse climates, making them versatile for various solar thermal applications.
Benefits of Evacuated Tube
What Are Evacuated Tube Solar Collectors?
Benefits of Evacuated Tube
Evacuated tube solar collectors offer numerous benefits, making them a superior choice for solar thermal applications. Their vacuum-insulated design ensures high efficiency, even in cold climates. The curved glass naturally tracks the sun without additional systems, while the spaced tube arrangement reduces wind load. The design also allows debris to fall away easily, minimizing maintenance. These collectors are versatile, compatible with various applications and other renewable systems. Their durability and low maintenance requirements, coupled with consistent performance across different weather conditions, make evacuated tube collectors an excellent investment for sustainable energy production.
Flat Plate Collector
Benefits of Evacuated Tube
A flat plate collector is a fundamental component of many solar thermal energy systems. It consists of an insulated box with a transparent cover, typically made of glass or plastic, on the front face. The back of the box contains a metal absorber plate, usually made of copper or aluminum with a dark, heat-absorbing coating. This metal absorber acts as a heat exchanger, efficiently capturing solar radiation and converting it to thermal energy. The heat is then transferred to a fluid circulating through tubes attached to the absorber plate. The transparent cover allows sunlight to enter while trapping heat inside, and the insulated box design minimizes heat loss to the environment. This simple yet effective structure makes flat plate collectors a choice for residential and commercial solar water heating systems, particularly in moderate climates.
How the Flat Plate Works
Flat plate collectors efficiently convert solar radiation into usable heat energy. Sunlight passes through the transparent cover, striking the dark metal absorber plate which converts it to heat. A series of fluid-filled tubes, acting as a heat exchanger, run across the back of this plate. As heat transfer fluid (typically water or glycol) circulates through these tubes, it absorbs heat from the plate. The heated fluid is then pumped to a thermal storage system, often a water tank, for later use. The insulated box and transparent cover design help minimize heat loss, enhancing the collector's overall efficiency in capturing and storing solar thermal energy for various applications.
Drawbacks to Flat Plate Collector
Flat plate collectors, while widely used, have several drawbacks. They operate less efficiently at high temperatures and in cold or cloudy conditions. Heat loss can be significant, especially in windy environments. The glass cover is vulnerable to damage, and snow accumulation can reduce efficiency in colder climates. Their fixed position limits optimal sun exposure throughout the day. Compared to evacuated tube collectors, they generally require more roof space for equivalent output. Additionally, they can experience heat loss at night if not properly isolated. These limitations make flat plate collectors less suitable for applications requiring high temperatures or consistent year-round efficiency across diverse weather conditions.
WHY WE CHOOSE EVACUATED TUBES COLLECTOR OVER THE FLAT PLATE
The Heat Locker® & Evacuated Tube Collectors: A Match Made in Heaven!
The Heat Locker ® TDS smart solar thermal pump station works with all pressurized solar collectors that meet our design specifications. Solar Boiler, LLC chooses the evacuated tube collector for its superior performance and efficiency, particularly in challenging conditions. These collectors excel in colder and cloudy environments compared to other collectors, thanks to their sealed glass layer that minimizes heat loss. The design of evacuated tubes, where the heat transfer fluid only travels through the top manifold rather than the entire collector surface, offers better heat retention and gain in efficiency. This configuration also requires less heat transfer fluid, increasing the system's overall effectiveness. When mounted at a 40-degree angle, evacuated tubes demonstrate superior wind load resistance compared to flat panels, which can act like sails in high winds. The round shape and spacing between tubes allow wind to pass through, reducing resistance. Additionally, the cylindrical design of the tubes enables them to collect solar radiation from a 360-degree angle, naturally tracking the sun's movement across the sky throughout the day. These combined advantages make evacuated tubes the preferred choice for Solar Boiler, LLC and a perfect match for the Heat Locker ® smart solar thermal pump station. Working together they offer superior performance and adaptability across various environmental and weather conditions.
Residential and Commerical Applications
Solar Vision
Solar Boiler, LLC envisions a world where innovative solar thermal technology is accessible to all, enhancing our lives through sustainable energy solutions. We see solar thermal as a versatile addition to any structure, from multi-family apartments to commercial buildings and including residential and off-grid homes. Our mission is to drive widespread adoption of this efficient, renewable energy source, contributing to a sustainable energy future for everyone, everyday!
Residential Solar Hot Water
Solar Boiler, LLC offers tailored solutions for efficient domestic hot water production, combining cutting-edge solar thermal technology with high-performance backup systems. Our prototype, tested in a four-person household, demonstrated zero natural gas consumption for hot water during peak summer months, resulting in annual savings of $550-$700 (2022). Optimal performance relies on capitalizing on peak solar hours, storing energy for evenings and mornings. Even without management, the Heat Locker system reduces monthly natural gas use to just 2 therms (200,000 Btu), compared to 19 therms (1.9 million Btu) in similar homes. Our first prototype, produces 70 million Btu's annually, totaling over 700 million Btu's over a 10-year period. This performance shows real potential for changing energy consumption patterns and help mitigate global warming. With such remarkable performance, we can confidently say:
Houston, we have a solution!
Multi-Family and Commercial
At Solar Boiler, LLC, our experienced team is dedicated to providing exceptional service and solutions that exceed client expectations. Our, Heat Locker® an innovative mechanical device for heat energy production, offers numerous advantages for both new and existing commercial buildings. Our approach focuses on reducing the heat load required from conventional equipment like a hot water boiler for example. We work closely with clients, utilizing the necessary mechanical engineering needed to bring these systems to life. We also determine if a solar thermal system can truly benefit their specific needs. By integrating the Heat Locker® into mechanical systems, we aim to reduce reliance on traditional energy sources, lower operational costs, and enhance overall energy sustainability in commercial structures.
Off-Grid Solar Thermal Soulitions
Off-Grid Solar Hot Water
Are you constructing an off-grid home in Colorado or anywhere else in the United States? Perhaps you have a cabin or residence in need of solar hot water or solar heat? The Heat Locker® solar thermal system offers an excellent solution for the off-grid community. Our versatile system can function independently or integrate seamlessly with existing domestic hot water or heating appliances. Discover how The Heat Locker ® solar hot water system can be the cornerstone of comfortable off-grid living - contact us today for more information!
Our off-grid Service
We work closely with our clients to understand their needs and provide solutions and designs that exceed their expectations. Each off-grid application is unique, and we have streamlined the Heat Locker to make it the go-to solar thermal system. We offer commissioning services for the Heat Locker after installation, just another reason to choose the Heat Locker® solar system.
No matter which Colorado county you're in - Jefferson, Park, Clear Creek, Chaffee, Teller, Fremont, Saguache, Custer, Huerfano, Gunnison, Pitkin, Delta, Eagle, Summit, Grand, Routt, Jackson, Lake, Garfield, Rio Blanco, Moffat, Larimer, Mesa, Ouray, Montrose, San Miguel, San Juan, Dolores, Montezuma, La Plata, Hinsdale, Mineral, Archuleta, or Rio Grande - we've got you covered.
Solar Boier Denver Boiler service and REPLACEMENT PROs
Victorian Boiler
Boiler Replacement
Victorian Boiler
Solar Boiler, LLC specializes in servicing and maintaining old Denver boilers, including one-pipe and two-pipe low-pressure steam boilers and hot water systems. Our skilled team keeps these venerable systems operational while respecting their historical significance. When replacement is necessary, we guide clients towards modern, energy-efficient solutions. This forward-thinking approach bridges classic charm with contemporary technology, ensuring optimal heating solutions tailored to each client's needs.
Boiler Removal
Boiler Replacement
Victorian Boiler
Solar Boiler, LLC offers comprehensive services for Denver boilers, including asbestos and boiler removal. We're fully equipped and certified to handle these complex tasks safely and efficiently, ensuring all necessary permits are obtained and regulations are followed. Our expertise covers removing old boilers, asbestos abatement, and installing new, efficient systems. We pride ourselves on our dedication to Denver's heating needs, embodied in our motto: "Denver boilers, it's what we do!" Contact us today for a quote and let us bring our extensive experience to your boiler project.
Boiler Replacement
Boiler Replacement
In-floor Radiant System
Solar Boiler, LLC expertly handles all Denver boiler systems, regardless of age or type. We specialize in replacing one-pipe and two-pipe low-pressure steam boilers, as well as servicing Denver hot water boilers. These comprehensive offerings cover everything from routine maintenance to complete system overhauls. With our knowledge of both traditional and modern heating technologies, we provide solutions that maintain efficiency and reliability while respecting each building's unique characteristics. No matter the age of your building or the type of boiler system, we have the expertise to meet your specific needs.
In-floor Radiant System
In-floor Radiant System
In-floor Radiant System
Solar Boiler, LLC excels in high-efficiency boiler systems, understanding their dynamics and proper applications for optimal performance. We specialize in new boiler installations for radiant in-floor heating, offering modern, comfortable, and efficient solutions. Our expertise ensures peak efficiency and superior comfort in both system upgrades and new installations. Call us today for a customized, energy-efficient heating solution tailored to your specific needs.
Commerical Boiler System
In-floor Radiant System
Commerical Boiler System
Solar Boiler, LLC excels in commercial boiler services for Denver apartment buildings and multi-family structures. We offer expert maintenance, repair, and replacement solutions, understanding the unique challenges these properties face. Our team efficiently handles projects of all sizes, minimizing resident disruption while ensuring compliance with local regulations. Trust us to deliver, efficient solutions for your commercial boiler needs.
Snow Melt System
In-floor Radiant System
Commerical Boiler System
Solar Boiler, LLC expertly handles Denver snow melt systems for residential and commercial properties. We install and service these vital boiler systems, ensuring efficient operation during snowfall. Our team understands Denver's climate challenges and keeps walkways and driveways safe all winter. Count on us for reliable installation, maintenance, and performance of your snow melt system.